Hi-Temp 1000VS - Protective Coating
Hi-Temp Coatings
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HI-TEMP 1000VS SERIES

Topcoat for Hi-Temp 1027
Standard & Custom Colors to 1000°F
Thermal Shock Resistant to 1200°F
VOC 3.5 lb./gal.

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Product Description

Hi-Temp 1000VS Series is formulated with 100% silicone resin enabling it to withstand severe thermal cycling to 1200°F (649°C). It has superior color stability to 1000°F (538°C) and is available in standard and custom colors. 1000VS Series has a VOC content of 3.5 lb./gal. The 1000VS Series has excellent weathering and corrosion resistance when applied to properly primed surfaces. Hi-Temp 1000VS is specifically formulated as an ambient applied topcoat for Hi-Temp 1027 Primer.

  • Black and aluminum pigmented coatings have color stability to 1200°F (649°C)
  • Radiant energy can sometimes cause a temporary change in the appearance of heat resistant coatings.
  • A delta change of 5+ units may occur when light colored topcoats are exposed to continuous maximum temperatures.

Characteristics

  • Color stability to 1000°F (538°C)
  • Thermal shock resistant to 1200°F (649°C)
  • VOC of 3.5 lb./gal.
  • Topcoat for Hi-Temp 1027 Primer

Uses

  • Power Plants
  • Refineries
  • Chemical Facilities
  • Offshore/Marine
  • Cement Plants
  • Pulp & Paper

Specification Data

Type:
100% Silicone
Dry Temperature Resistance:
Continuous:
1200°F (649°C)
Peak:
1200°F (649°C)
Color Stability*:
1000°F (538°C)
Colors:
Standard & Custom Colors
Finish:
Flat
Components:
One
Dry Time @ 50% R.H., 70°F
To Touch
90 Minutes
To Ship
24 Hours
Cure @ 350°F**
1 Hour
Metal Temperature During Application
50°F-120°F (10°C-49°C)
Thinner
Hi-Temp #10
Volume Solids
34%
Theoretical Coverage
@1 mil.D.F.T.
547 sq.ft./gal.
@ 25 microns
13.7 sq.m./l.
VOC Content
3.5 lb./gal. (420 g./l.)
Weight per gallon
11.4 lb. (5.2 kg.)
Storage Temperature
40°-100°F (4°-38°C)
Shelf Life
1 year


*Notes on Color Stability:
--Black and aluminum pigmented coatings have color stability to 1200°F (649°C)
--Radiant energy can sometimes cause a temporary change in the appearance of heat resistant coatings.
--A delta change of 5+ units may occur when light colored topcoats are exposed to continuous maximum temperatures.

** See Dry Time Section

Surface Preparation

1) New Surfaces: Steel

Coated surfaces must be dry and free of weld splatter, oil, dirt, grease, and all other contaminates. Round off all rough welds and sharp edges. Abrasive blast to a SSPC-SP 6 "Commercial Blast." Blast profile should be 1.0-1.5 mils., (25-38 microns), in depth.

2) Previously Painted Surfaces: Poor Condition

Old coating shows evidence of cracking, fracturing, delamination, and/or corrosion. Surface preparation guidelines for new steel should be followed.

3) Rusty Surfaces

Surfaces with much corrosion present. Guideline for new steel should try to be followed. If abrasive blast is not possible, prepare the surface by an SSPC-SP 11 "Power Tool". If this is unattainable, prepare the surface by an SSPC-SP 2 "Hand Tool Cleaning." Apply one prime coat of Hi-Temp 1027 DTR. Application over tightly adhering rust is acceptable. Topcoat with one coat of Hi- Temp 1000VS. *Performance of system relative to surface preparation accomplished.

4) Previously Painted Surfaces: Good Condition

Old coating is intact and there is no evidence of cracking, fracturing, and/or delamination. Pressure wash surface to remove all oil, grease, and contaminates and apply one coat of 1000VS Series at 1.5-2.0 mils. dft. Prior to a full topcoat application, apply 1000VS Series to a small area and test for adhesion.

5) Previously Painted Surfaces: Good Condition, some spotted corrosion

Old coating is intact, there is no evidence of cracking, fracturing, and/or delamination. However, there are small areas of corrosion which amount to less than 10% of the area to be coated. Spot prepare the areas of corrosion by an SSPC-SP 6 "Commercial Blast." Blast profile should be 1.0-1.5 mils. in depth. If abrasive blasting is not permitted, prepare the area by a power tool cleaning accordance to an SSPC-SP 11. Apply one prime coat of Hi-Temp 1027 to these areas. Once these areas are primed and dry, power wash the entire structure, removing all oil, grease, and other contaminates. Apply one coat of 1000VS Series at 1.5-2.0 mils. dft over the entire unit. Prior to the full topcoat application, apply the 1000VS Series to a small area and test for adhesion.

Application Instructions

Surface temperature must be a minimum of 5°F (3°C), above the dew point. Do not apply to steel temperatures below 50°F (10°C).

Systems: Un-insulated Steel*

Primers

Hi-Temp 1027
5.0-6.0 mils. (125-150 microns)

 

Topcoat

Hi-Temp 1000VS Series
1.5-2.0 mils. (37-50 microns)


* Do not exceed recommended dry film thickness

Dry Time @ 70°F (21°C)

Hi-Temp 1000VS Series will air dry within 90 minutes, and can ship in the air dry state in 24 hours. When shipping and handling equipment coated with 1000VS, follow procedures for thin film coatings. Avoid mechanical abrasion. For 1000VS to attain its optimum coating hardness, a heat cure of 350°F for 1 hour is needed. However, no "complex" post heat curing is necessary. Hi-Temp 1000VS Series in the air dried state will cure when the coated equipment is placed into service.

Equipment

Conventional or airless spray is recommended. For conventional spray use a DeVilbiss MBC-510, (or equal), gun with an "E" fluid tip and 704 air cap (or equal). For airless spray use a Graco 205-591, 208-663, (or equal), gun with fluid tip of 163-610, 163-315 and a Graco Bulldog Pump at 30:1.
Adjust pressure as needed. Hold gun 10"-12" from the surface at right angles. Lap each pass 50%. When brushing and rolling, use only quality brushes and rollers.

Mixing

Use mechanical agitation for mixing. Mix materials until uniform in consistency.

Thinning

Thinning is not normally needed. If a condition warrants thinning, thin only with Hi-Temp #10 Thinner. Thin according to local air regulations.

Clean-up

Use Hi-Temp #10 Thinner.

Precautions

This product is for use only by professional applicators in accordance with information in this bulletin and the Material Safety Data Sheet (MSDS). Refer to this product's MSDS before using this material.
All use and application of this product should be performed in compliance with all relative Federal, State and local Health, Safety & Environmental regulations.

Warranty

HTC warrants that its products are free from defects in material and workmanship. HTC's sole obligation and buyer's exclusive remedy shall be limited to replacement of products not conforming to this warranty. Any claim for replacement product must be made within one year from the delivery date.
HTC makes no other warranties, expressed or implied, such as warranties of merchantability or fitness for a particular purpose. HTC products are intended for Buyers with the knowledge and skills to evaluate the suitability of HTC's products for Buyer's intended use. In no event shall HTC be liable for consequential or incidental damages.

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