Product Description
Hi-Temp 1000V HA is a series of high temperature
coatings designed specifically for direct application to
hot operating equipment. The temperature of the metal
during the application can be 250°F-500°F (121°C-
260°C). The 1000V HA is available in standard and
custom colors and has superior color stability to
1000°F (538°C). It is able to withstand cyclic conditions
to 1000°F (538°C) and has a VOC of 3.5 lb./gal.
The hot applied 1000V HA will adhere to most previously
painted surfaces, (contact HTC technical service),
which are in sound condition. If the previous coating
must be removed, apply one coating of the hot
applied Hi-Temp 1027 Primer and one
coat of hot applied 1000V HA series. This system will
offer exceptional corrosion protection and color stability
to 1000°F (538°C). It eliminates the need to shut
down critical equipment which needs to be painted.
An added benefit to the 1027 Primer/1000V HA
Topcoat system is that it allows owners of equipment
with operating temperatures of up to 1000°F (538°C) to
throttle back their units to 500°F (260°C), apply the
coatings, and return back to their normal operating
temperature without having to shut down.
- Black and aluminum pigmented coatings have color stability to 1200°F (649°C)
- Radiant energy can sometimes cause a temporary change in the appearance of heat resistant coatings.
- A delta change of 5+ units may occur when light colored topcoats are exposed to continuous maximum temperatures.
Characteristics
- Direct application to hot steel having a
metal temperature from 250°F-500°F (121°-260°C)
- Color stability to 1000°F (538°C)
- Thermal shock resistant to 1000°F (538°C)
- VOC of 3.5 lb./gal.
Uses
- Power Plants
- Refineries
- Chemical Facilities
- Offshore/Marine
- Cement Plants
- Pulp & Paper
Specification Data
- Type:
- Modified Silicone
- Dry Temperature Resistance:
- Continuous:
- 1000°F (538°C)
- Peak:
- 1000°F (538°C)
- Color Stability*:
- 1000°F (538°C)
- Colors:
- Standard & Custom Colors
- Finish:
- Flat
- Components:
- One
- Dry Time
- N/A
- Cure
- 250°F (121°C)
- Metal Temperature During Application
- 250°F-500°F (121°C-260°C)
- Thinner
- Hi-Temp #5
- Volume Solids
- 51%
- Theoretical Coverage
- @ 1 mil. D.F.T.
- 820 sq.ft./gal.
- @ 25 microns D.F.T.
- 20.4 sq.m./l.
- VOC Content
- 3.5 lb./gal. (420 g./l.)
- Weight per gallon
- 11.8 lb. (5.4 kg.)
- Storage Temperature
- 40°-100°F (4°-38°C)
- Shelf Life
- 1 year
*Notes on Color Stability:
--Black and aluminum pigmented coatings have color stability to 1200°F (649°C)
--Radiant energy can sometimes cause a temporary change in the appearance of heat resistant coatings.
--A delta change of 5+ units may occur when light colored topcoats are exposed to continuous maximum temperatures.
Surface Preparation
1) New Surfaces: Steel
Coated surfaces must be dry and free of weld splatter,
oil, dirt, grease, and all other contaminates. Round off
all rough welds and sharp edges. Abrasive blast to a SSPC-SP
10 "Near White Blast". Blast profile should be 1.0-1.5
mils., (25-38 microns), in depth.
2) Previously Painted Surfaces: Poor Condition
Old coating shows evidence of cracking, fracturing,
delamination, and/or corrosion. Surface preparation guidelines
for new steel should be followed.
3) Rusty Surfaces
Surfaces with much corrosion present. Guideline
for new steel should try to be followed. If abrasive blast is
not possible, prepare the surface by an SSPC-SP 11 "Power
Tool." If this is unattainable, prepare the surface by an
SSPC-SP 2 "Hand Tool Cleaning." Apply one prime coat of Hi-Temp 1027
DTR. Application over tightly adhering rust is acceptable.
Topcoat with one coat of Hi-Temp 1000V HA.
*Performance of system relative to surface preparation
accomplished.
4) Previously Painted Surfaces: Good Condition
Old coating is intact and there is no evidence of
cracking, fracturing, and/or delamination. Pressure wash
surface to remove all oil, grease, and contaminates and
apply one coat of 1000V HA Series at 1.5-2.0 mils. dft.
Prior to a full topcoat application, apply 1000V HA Series
to a small area and test for adhesion.
5) Previously Painted Surfaces: Good Condition,
some spotted corrosion
Old coating is intact, there is no evidence of
cracking, fracturing, and/or delamination. However,
there are small areas of corrosion which amount to
less than 10% of the area to be coated. Spot prepare
the areas of corrosion by an SSPC-SP 6 "Commercial
Blast". Blast profile should be 1.0-1.5 mils. in depth.
If abrasive blasting is not permitted, prepare the area
by a power tool cleaning accordance to an SSPC-SP
11. Apply one prime coat of Hi-Temp 1027 to these areas. Once these areas
are primed and dry, power wash the entire structure,
removing all oil, grease, and other contaminates.
Apply one coat of 1000V HA Series at 1.5-2.0 mils. dft
over the entire unit. Prior to the full topcoat application,
apply the 1000V HA Series to a small area and test
for adhesion.
Application Instructions
Surface temperature must be a minimum of 5°F (3°C),
above the dew point. Do not apply to steel temperatures
below 50°F (10°C).
Systems: Un-insulated Steel*
Primer
- Hi-Temp 1027
- 5.0-6.0 mils. (125-150 microns)
Topcoat
- Hi-Temp 1000V HA Series
- 1.5-2.0 mils. (38-50 microns)
- Total Dry Film Thickness
- 6.5-8.0 mils. (162-200 microns)
* Do not exceed recommended dry film thickness
Application Instructions to Hot Steel
1. IMPORTANT! It is essential to apply thin coats of the
1000V HA during an application to hot steel. This aids
in allowing the solvent to escape the coating without
leaving pinholes behind. This application is similar to
mist coating.
2. Flush equipment with Hi-Temp #5 Thinner
before using equipment.
3. Hi-Temp 1000V HA is normally not thinned. If the
situation warrants thinning, use only Hi-Temp #5
Thinner.
4. Hi-Temp #5 Thinner is specifically formulated for
Hi-Temp 1000V HA. It is a slow evaporating solvent
allowing for good film integrity as the coating is
being applied to hot operating equipment.
5. WARNING! Do not thin 1000V HA with any other
solvent. A fire hazard could occur if using a different
solvent system. Dry spray and poor film characteristics may occur as well.
6. Do not apply a heavy coat to a hot surface or
blistering will occur. If this happens, immediately take
a brush, (use wood-handled brushes with China bristles
only. Do not use brush with synthetic bristles), and
brush out the blister before it sets.
7. Application to hot surfaces tends to promote dry spray.
8. To avoid dry spray, apply coatings without reaching.
Equipment
Conventional or airless spray is recommended. For conventional
spray use a DeVilbiss MBC-510, (or equal),
gun with an "E" fluid tip and 704 air cap (or equal). For
airless spray use a Graco 205-591, 208-663, (or equal),
gun with fluid tip of 163-610, 163-315 and a Graco
Bulldog Pump at 30:1.
Adjust pressure as needed. Hold gun 10"-12" from the
surface at right angles. Lap each pass 50%. When brushing
and rolling, use only quality brushes and rollers.
Mixing
Use mechanical agitation for mixing. Mix materials until
uniform in consistency.
Thinning
Thinning is not normally needed. If a condition warrants
thinning, thin only with Hi-Temp #5 Thinner. Thin
according to local air regulations.
Clean-up
Use Hi-Temp #5 Thinner.
Precautions
This product is for use only by professional applicators in
accordance with information in this bulletin and the
Material Safety Data Sheet (MSDS). Refer to this product's
MSDS before using this material.
All use and application of this product should be performed
in compliance with all relative Federal, State and
local Health, Safety & Environmental regulations.
Warranty
HTC warrants that its products are free from defects in
material and workmanship. HTC's sole obligation and
buyer's exclusive remedy shall be limited to replacement
of products not conforming to this warranty. Any claim
for replacement product must be made within one year
from the delivery date.
HTC makes no other warranties, expressed or implied,
such as warranties of merchantability or fitness for a particular
purpose. HTC products are intended for Buyers
with the knowledge and skills to evaluate the suitability
of HTC's products for Buyer's intended use.
In no event shall HTC be liable for consequential or incidental
damages.
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